Neural Net

Safety circuit closed: doors shut, light curtain clear, no emergency stop pressed.

Running

Order 4471, flange housing FH-200

Tray empty in

1 h 42 min

at 14:37, 23 raw parts left in drawer 3

Parts done
128 of 240
Cycle time
4:12 min
target 4:05 min
Order done at
16:10
today, if trays are loaded on time

Robot now doing

Taking raw part B4 from drawer 3

  1. Take raw part from drawer
  2. Wait for CNC door
  3. Unload finished part
  4. Load raw part, close vise
  5. Start CNC program
  6. Place finished part in drawer

CNC 1, five-axis mill

In cycle
Program
O4471
Spindle load
38 %
Feed override
100 %
Machine door
Closed
Next tool change
T12 in 3 min

Order queue

3 orders, about 9 h of work

OrderPartQuantityStatusAction
4471Flange housing FH-200128 / 240Running
4472Bearing cap BC-350 / 80Next
4473Shaft collar SC-120 / 150Queued
4468Bearing cap BC-3580 / 80Done today
4465Adapter plate AP-9060 / 60Done yesterday

Drawers

Drawer 3: 23 raw, 12 done, 5 empty

Pick a drawer
  • Raw part
  • Finished part
  • Empty
  • In the robot or machine

Active

No active alarms.

The cell is running. Alarms appear here in plain words, with the steps to fix them.

Earlier today

  • 09:12Drawer 2 not fully closed, fixed by operator
  • 07:48Coolant level low, topped up
  • 06:02Daily safety test passed
Stops the cellOriginal code ROB-2104

The gripper closed, but did not feel a part

What happened
At 10:14 the robot reached for raw part B5 in drawer 3. The gripper closed fully, so it found no part, and the cell stopped safely.
Usually why
The position is empty or the part sits crooked. Less often, the gripper sensor is dirty.

Fix it in three steps

  1. Open drawer 3 and look at position B5. Place a raw part there, flat against the stops.
  2. Wipe the sensor on the gripper finger with a dry cloth.
  3. Close the drawer, then press Reset and restart below.

You can reset once the alarm is read and the drawer is closed.

Simulated exampleSeen over the last 7 days

+8 %

Gripper is 8 % slower this week

Closing time rose from 0.42 s to 0.45 s. Check the air pressure at the gripper valve before it costs cycle time.

Gripper closing time per day, Friday to Thursday. The flat line is the normal 0.42 s.

Steady this week

Spindle load, average
37 %
Vise clamping pressure
62 bar
Robot joint 2 temperature
41 °C
Drawer cycles since service
18 420

All values on this screen are simulated for the concept.

Safe to run

Every door, curtain and stop below is in its safe state.

Last safety test today at 06:02, passed.

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Example answers, no live AI

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